{"id":4190,"date":"2023-09-13T10:49:23","date_gmt":"2023-09-13T02:49:23","guid":{"rendered":"https:\/\/assunmotor.com\/blog\/?p=4190"},"modified":"2024-02-06T16:49:08","modified_gmt":"2024-02-06T08:49:08","slug":"brushless-dc-motor-advantages","status":"publish","type":"post","link":"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/","title":{"rendered":"46 Brushless DC Motor Advantages Over Brushed (Ultimate Guide)"},"content":{"rendered":"[vc_row][vc_column][vc_column_text]Since their invention in the 1960s, brushless DC (BLDC) motors have become famous for commercial and industrial applications. In addition to having a higher efficiency, there are several other brushless DC motor advantages worth highlighting. This article looks at the most common benefits of <a href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor\/\">brushless DC motors<\/a> over their brushed counterparts.<\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_62 counter-hierarchy ez-toc-counter ez-toc-light-blue ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 eztoc-toggle-hide-by-default' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#Brushless_Motor_Applications\" title=\"Brushless Motor Applications\">Brushless Motor Applications<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#Advantages_of_Using_Brushless_DC_Motor_Over_Brushed\" title=\"Advantages of Using Brushless DC Motor Over Brushed\">Advantages of Using Brushless DC Motor Over Brushed<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#1_Higher_Efficiency\" title=\"1.\u00a0\u00a0\u00a0\u00a0 Higher Efficiency\">1.\u00a0\u00a0\u00a0\u00a0 Higher Efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#2_Longer_Lifespan\" title=\"2.\u00a0\u00a0\u00a0\u00a0 Longer Lifespan\">2.\u00a0\u00a0\u00a0\u00a0 Longer Lifespan<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#3_Low_Maintenance\" title=\"3.\u00a0\u00a0\u00a0\u00a0 Low Maintenance\">3.\u00a0\u00a0\u00a0\u00a0 Low Maintenance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#4_High_Torque-to-Weight_Ratio\" title=\"4.\u00a0\u00a0\u00a0\u00a0 High Torque-to-Weight Ratio\">4.\u00a0\u00a0\u00a0\u00a0 High Torque-to-Weight Ratio<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#5_Precise_Speed_Control\" title=\"5.\u00a0\u00a0\u00a0\u00a0 Precise Speed Control\">5.\u00a0\u00a0\u00a0\u00a0 Precise Speed Control<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#6_Quiet_Operation\" title=\"6.\u00a0\u00a0\u00a0\u00a0 Quiet Operation\">6.\u00a0\u00a0\u00a0\u00a0 Quiet Operation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#7_Reduced_Electromagnetic_Interference\" title=\"7.\u00a0\u00a0\u00a0\u00a0 Reduced Electromagnetic Interference\">7.\u00a0\u00a0\u00a0\u00a0 Reduced Electromagnetic Interference<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#8_High_Power_Density\" title=\"8.\u00a0\u00a0\u00a0\u00a0 High Power Density\">8.\u00a0\u00a0\u00a0\u00a0 High Power Density<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#9_Improved_Heat_Dissipation\" title=\"9.\u00a0\u00a0\u00a0\u00a0 Improved Heat Dissipation\">9.\u00a0\u00a0\u00a0\u00a0 Improved Heat Dissipation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#10_Smoother_Operation\" title=\"10.\u00a0 Smoother Operation\">10.\u00a0 Smoother Operation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#11_Higher_RPM\" title=\"11.\u00a0 Higher RPM\">11.\u00a0 Higher RPM<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#12_Digital_Control\" title=\"12.\u00a0 Digital Control\">12.\u00a0 Digital Control<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#13_Reverse_Operation\" title=\"13.\u00a0 Reverse Operation\">13.\u00a0 Reverse Operation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-16\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#14_Higher_Starting_Torque\" title=\"14.\u00a0 Higher Starting Torque\">14.\u00a0 Higher Starting Torque<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-17\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#15_Energy_Efficiency\" title=\"15.\u00a0 Energy Efficiency\">15.\u00a0 Energy Efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-18\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#16_Better_Thermal_Management\" title=\"16.\u00a0 Better Thermal Management\">16.\u00a0 Better Thermal Management<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-19\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#17_Reduced_Sparking\" title=\"17.\u00a0 Reduced Sparking\">17.\u00a0 Reduced Sparking<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-20\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#18_Compact_Design\" title=\"18.\u00a0 Compact Design\">18.\u00a0 Compact Design<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-21\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#19_Regenerative_Braking\" title=\"19.\u00a0 Regenerative Braking\">19.\u00a0 Regenerative Braking<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-22\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#20_Quick_Response\" title=\"20.\u00a0 Quick Response\">20.\u00a0 Quick Response<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-23\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#21_No_Brush_Dust\" title=\"21.\u00a0 No Brush Dust\">21.\u00a0 No Brush Dust<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-24\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#22_Higher_Overload_Capacity\" title=\"22.\u00a0 Higher Overload Capacity\">22.\u00a0 Higher Overload Capacity<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-25\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#23_Wide_Operating_Voltage_Range\" title=\"23.\u00a0 Wide Operating Voltage Range\">23.\u00a0 Wide Operating Voltage Range<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-26\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#24_Excellent_Position_Control\" title=\"24.\u00a0 Excellent Position Control\">24.\u00a0 Excellent Position Control<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-27\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#25_Environmentally_Friendly\" title=\"25.\u00a0 Environmentally Friendly\">25.\u00a0 Environmentally Friendly<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-28\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#26_High_Durability\" title=\"26.\u00a0 High Durability\">26.\u00a0 High Durability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-29\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#27_Low_Electromagnetic_Noise\" title=\"27.\u00a0 Low Electromagnetic Noise\">27.\u00a0 Low Electromagnetic Noise<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-30\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#28_Wide_Temperature_Range\" title=\"28.\u00a0 Wide Temperature Range\">28.\u00a0 Wide Temperature Range<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-31\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#29_Low_Inertia\" title=\"29.\u00a0 Low Inertia\">29.\u00a0 Low Inertia<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-32\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#30_Digital_Feedback\" title=\"30.\u00a0 Digital Feedback\">30.\u00a0 Digital Feedback<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-33\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#31_No_Commutator_Wear\" title=\"31.\u00a0 No Commutator Wear\">31.\u00a0 No Commutator Wear<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-34\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#32_Remote_Operation\" title=\"32.\u00a0 Remote Operation\">32.\u00a0 Remote Operation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-35\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#33_Enhanced_Safety\" title=\"33.\u00a0 Enhanced Safety\">33.\u00a0 Enhanced Safety<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-36\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#34_Improved_Reliability\" title=\"34.\u00a0 Improved Reliability\">34.\u00a0 Improved Reliability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-37\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#35_Reduced_Vibration\" title=\"35.\u00a0 Reduced Vibration\">35.\u00a0 Reduced Vibration<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-38\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#36_Instantaneous_Reversal\" title=\"36.\u00a0 Instantaneous Reversal\">36.\u00a0 Instantaneous Reversal<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-39\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#37_Higher_Stall_Torque\" title=\"37.\u00a0 Higher Stall Torque\">37.\u00a0 Higher Stall Torque<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-40\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#38_Reduced_Eddy_Current_Losses\" title=\"38.\u00a0 Reduced Eddy Current Losses\">38.\u00a0 Reduced Eddy Current Losses<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-41\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#39_Soft_Start\" title=\"39.\u00a0 Soft Start\">39.\u00a0 Soft Start<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-42\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#40_Customisation\" title=\"40.\u00a0 Customisation\">40.\u00a0 Customisation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-43\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#41_Lower_Total_Cost_of_Ownership_TCO\" title=\"41.\u00a0 Lower Total Cost of Ownership (TCO)\">41.\u00a0 Lower Total Cost of Ownership (TCO)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-44\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#42_Energy_Recovery\" title=\"42.\u00a0 Energy Recovery\">42.\u00a0 Energy Recovery<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-45\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#43_Improved_Position_Holding\" title=\"43.\u00a0 Improved Position Holding\">43.\u00a0 Improved Position Holding<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-46\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#44_Enhanced_Speed_Stability\" title=\"44.\u00a0 Enhanced Speed Stability\">44.\u00a0 Enhanced Speed Stability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-47\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#45_Integrated_Electronics\" title=\"45.\u00a0 Integrated Electronics\">45.\u00a0 Integrated Electronics<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-48\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#46_Reduced_Emissions\" title=\"46.\u00a0 Reduced Emissions\">46.\u00a0 Reduced Emissions<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-49\" href=\"https:\/\/assunmotor.com\/blog\/brushless-dc-motor-advantages\/#Conclusion\" title=\"Conclusion\">Conclusion<\/a><\/li><\/ul><\/nav><\/div>\n[\/vc_column_text][vc_empty_space height=&#8221;28px&#8221;][vc_btn title=&#8221;Check out Assun Motor&#8217;s Range of Brushless &amp; Brushed DC Motors.&#8221; color=&#8221;danger&#8221; size=&#8221;lg&#8221; align=&#8221;center&#8221; css_animation=&#8221;bounceInUp&#8221; link=&#8221;url:https%3A%2F%2Fassunmotor.com%2Fonline-shop%2Fbrushless-coreless-motor&#8221;][vc_empty_space height=&#8221;28px&#8221;][vc_column_text]\n<h2 style=\"text-align: center;\"><span class=\"ez-toc-section\" id=\"Brushless_Motor_Applications\"><\/span>Brushless Motor Applications<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<ul>\n<li><strong>Medical industry<\/strong>: Devices such as surgical instruments.<\/li>\n<li><strong>Consumer electronics:<\/strong> Optical disk drives (ODD), hard disk drives (HDD), and electric toothbrushes.<\/li>\n<li><strong>Telecommunications:<\/strong> Optical fiber splicing machines and antenna positioning.<\/li>\n<li><strong>Automotive industry:<\/strong> Hybrid vehicles and electric vehicles (EVs).<\/li>\n<li><strong>Oil and gas industry:<\/strong> Drilling equipment.<\/li>\n<li><strong>Industrial automation and robotics<\/strong>: Robotic arms, manipulators and 3D printers.<\/li>\n<li><strong>Research and educational labs:<\/strong> Telescope mount tracking and microinjection equipment.<\/li>\n<\/ul>\n<p>It\u2019s important to note that the <a href=\"https:\/\/assunmotor.com\/products\/brushless-coreless-motor\">brushless DC motors<\/a> on offer from Assunmotor are appropriate for the more specific motion engineering sectors. This includes applications in the steel, power, construction, and manufacturing industries.[\/vc_column_text][vc_empty_space height=&#8221;28px&#8221;][vc_column_text]\n<h2 style=\"text-align: center;\"><span class=\"ez-toc-section\" id=\"Advantages_of_Using_Brushless_DC_Motor_Over_Brushed\"><\/span>Advantages of Using Brushless DC Motor Over Brushed<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"1_Higher_Efficiency\"><\/span>1.\u00a0\u00a0\u00a0\u00a0 Higher Efficiency<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>One of the more significant advantages of brushless DC motors is that they are <span><a href=\"https:\/\/assunmotor.com\/blog\/dc-brushless-motor-efficiency\/\">between 85% and 90% more efficient<\/a><\/span> than brushed motors which only have an 80% efficiency rate. For the most part, this high efficiency comes from the reduction of sound and heat, which in turn minimises loss of power.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"2_Longer_Lifespan\"><\/span>2.\u00a0\u00a0\u00a0\u00a0 Longer Lifespan<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Brushless DC electric motors can easily <span><a href=\"https:\/\/assunmotor.com\/blog\/how-long-do-brushless-motors-last\/\">last up to 10,000 running hours<\/a><\/span> provided the application remains within the manufacturer\u2019s recommended guidelines for continuous operations. Since brushless DC motors have fewer moving parts, less components can wear out over time.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"3_Low_Maintenance\"><\/span>3.\u00a0\u00a0\u00a0\u00a0 Low Maintenance<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Unlike brushed DC motors, brushless motors don\u2019t have carbon brushes that need to be continuously replaced. This drastically reduces the maintenance requirements. Not only does this mean that BLDC motors face less downtime, but the maintenance costs are minimal.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"4_High_Torque-to-Weight_Ratio\"><\/span>4.\u00a0\u00a0\u00a0\u00a0 High Torque-to-Weight Ratio<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>With fewer major components, brushless motors offer a stronger torque-to-weight and power-to-weight ratio than brushed motors. Less energy is wasted in friction between the commutator and brushes (as in the case of a brushed motor). When this happens it generates torque and much higher efficiency.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"5_Precise_Speed_Control\"><\/span>5.\u00a0\u00a0\u00a0\u00a0 Precise Speed Control<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>In many applications, motor speed is crucial to the unit\u2019s success. Fortunately, BLCD motors offer concise speed control, and the user can easily control the rotational speed. The motor\u2019s brushless design ensures that the unit can alternate between low speeds and high speeds.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"6_Quiet_Operation\"><\/span>6.\u00a0\u00a0\u00a0\u00a0 Quiet Operation<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Another common advantage of brushless motors is that they have a much quieter operation. This is as a result of communication being conducted by an electric circuit rather than the interaction between commutator plates and brushes that you find in a brushed version. Essentially, the absence of brushes means there\u2019s little noise.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"7_Reduced_Electromagnetic_Interference\"><\/span>7.\u00a0\u00a0\u00a0\u00a0 Reduced Electromagnetic Interference<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since BLDC motors generate significantly less electromagnetic interference (EMI), they are more suitable for sensitive electronic equipment. DC brushless motors are also <span><a href=\"https:\/\/assunmotor.com\/blog\/robotics-statistics\/\">ideal for robotics<\/a><\/span> because this low EMI creates a smaller magnetic field.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"8_High_Power_Density\"><\/span>8.\u00a0\u00a0\u00a0\u00a0 High Power Density<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>If you\u2019re looking for maximum power in a compact package, look no further. BLDC motors have an improved power density over brushed DC motors. Large amounts of energy in a compact design equal increased efficiency.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"9_Improved_Heat_Dissipation\"><\/span>9.\u00a0\u00a0\u00a0\u00a0 Improved Heat Dissipation<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>A lack of brushes ensures that BLDCs distribute heat more evenly and this ultimately reduces the risk of overheating. This stems mostly from less friction between components.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"10_Smoother_Operation\"><\/span>10.\u00a0 Smoother Operation<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>With fewer components, there\u2019s consistent and smoother overall operation. This advantage makes BLDCs more ideal for applications requiring precision such as medical equipment and robotics.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"11_Higher_RPM\"><\/span>11.\u00a0 Higher RPM<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Brushless motors can achieve higher rotational speeds meaning your application will achieve maximum torque.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"12_Digital_Control\"><\/span>12.\u00a0 Digital Control<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>BLDC motors are simple to control using different digital electronics, reducing the expense of additional components.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"13_Reverse_Operation\"><\/span>13.\u00a0 Reverse Operation<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Unlike other motors, there\u2019s no need for additional components to make the motor operate in both directions. This is excellent for applications that require forward and reverse functions.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"14_Higher_Starting_Torque\"><\/span>14.\u00a0 Higher Starting Torque<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since BLDCs provide higher starting torques, they\u2019re the perfect option for more demanding applications.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"15_Energy_Efficiency\"><\/span>15.\u00a0 Energy Efficiency<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Energy efficiency is among the many advantages of using a brushless motor. A more streamlined process helps to reduce power consumption.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"16_Better_Thermal_Management\"><\/span>16.\u00a0 Better Thermal Management<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Overall performance is significantly improved by the overall brushless design. This is because better thermal dissipation stems from the more efficient design.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"17_Reduced_Sparking\"><\/span>17.\u00a0 Reduced Sparking<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The absence of brushes also reduces sparking, making the BLDC the preferred choice for explosive applications.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"18_Compact_Design\"><\/span>18.\u00a0 Compact Design<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Brushless DC motors also have a major advantage over traditional brushed DC motors because they\u2019re compact. Their lightweight and compact design makes these electric motors ideal for applications with space constraints.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"19_Regenerative_Braking\"><\/span>19.\u00a0 Regenerative Braking<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>BLDC motors can be used in applications for regenerative braking, which means energy can be recovered during deceleration.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"20_Quick_Response\"><\/span>20.\u00a0 Quick Response<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since these nifty motors also boast a rapid response time, they\u2019re ideal for dynamic applications. This is why they\u2019re commonly used in the automotive and pumping industries.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"21_No_Brush_Dust\"><\/span>21.\u00a0 No Brush Dust<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since there\u2019s no brush dust generation, BLDCs are perfect for clean and sterile environments.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"22_Higher_Overload_Capacity\"><\/span>22.\u00a0 Higher Overload Capacity<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Unlike some other motor options, brushless motors can manage any temporary overloads without any damage to the motor or the application.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"23_Wide_Operating_Voltage_Range\"><\/span>23.\u00a0 Wide Operating Voltage Range<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Being able to operate over a wider range of voltage levels means that these motors can be used with greater flexibility in applications that require varying power options.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"24_Excellent_Position_Control\"><\/span>24.\u00a0 Excellent Position Control<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>With more precise positioning capabilities, BLDCs are ideal for applications such as printers or robotic arms.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"25_Environmentally_Friendly\"><\/span>25.\u00a0 Environmentally Friendly<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>A reduction in energy consumption and mechanical energy makes BLDCs more environmentally friendly. There\u2019s also much less maintenance waste to dispose of.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"26_High_Durability\"><\/span>26.\u00a0 High Durability<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Brushless motors are more durable than alternating current motors and as a result, can easily withstand harsh operating environments. Durability also means that BLDCs are ideal for use in HVAC systems.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"27_Low_Electromagnetic_Noise\"><\/span>27.\u00a0 Low Electromagnetic Noise<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since BLDCs produce less electromagnetic noise, there\u2019s a significant reduction in interference with other sensitive electronics.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"28_Wide_Temperature_Range\"><\/span>28.\u00a0 Wide Temperature Range<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Being able to operate in varying and extreme temperature ranges means these motors are ideal for freezer applications and those requiring more extensive heat.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"29_Low_Inertia\"><\/span>29.\u00a0 Low Inertia<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Low inertia ensures that the motor has quick acceleration and deceleration, making it ideal for household appliances and hobby applications.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"30_Digital_Feedback\"><\/span>30.\u00a0 Digital Feedback<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Being able to provide digital feedback means precise control and monitoring is much easier.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"31_No_Commutator_Wear\"><\/span>31.\u00a0 No Commutator Wear<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>An absence of the commutator component means there\u2019s no commutator erosion. There\u2019s also no need to perform regular commutator maintenance.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"32_Remote_Operation\"><\/span>32.\u00a0 Remote Operation<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since brushless motors can also be controlled remotely, it\u2019s easier for the user to enable automation and remote monitoring.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"33_Enhanced_Safety\"><\/span>33.\u00a0 Enhanced Safety<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>A reduction in sparking combined with lower heat generation enhances safety features in a variety of different applications. Not only is the application safer to operate but also poses less risk to surrounding components.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"34_Improved_Reliability\"><\/span>34.\u00a0 Improved Reliability<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Consistent performance ensures that BLDC motors of all sizes are dependable and versatile.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"35_Reduced_Vibration\"><\/span>35.\u00a0 Reduced Vibration<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since BLDC motors produce less vibration, there\u2019s also considerably less mechanical wear and tear on the various parts of the motor.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"36_Instantaneous_Reversal\"><\/span>36.\u00a0 Instantaneous Reversal<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>With brushless motors, direction can instantly be reversed without any mechanical switching.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"37_Higher_Stall_Torque\"><\/span>37.\u00a0 Higher Stall Torque<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Compared to brushed motors, brushless versions provide higher stall torque.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"38_Reduced_Eddy_Current_Losses\"><\/span>38.\u00a0 Reduced Eddy Current Losses<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>With lower eddy current losses, overall efficiency is significantly improved as there will be less wasted energy.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"39_Soft_Start\"><\/span>39.\u00a0 Soft Start<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Providing a soft start means that BLDC motors can easily reduce the stress on other equipment or components connected to the motor.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"40_Customisation\"><\/span>40.\u00a0 Customisation<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Since brushless motors can easily be customised, they can be altered to meet specific performance and design requirements. Customisability makes them versatile to be used in various applications.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"41_Lower_Total_Cost_of_Ownership_TCO\"><\/span>41.\u00a0 Lower Total Cost of Ownership (TCO)<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>While initial costs may be more expensive, users will easily see an increase in energy savings as well as a reduction in maintenance costs.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"42_Energy_Recovery\"><\/span>42.\u00a0 Energy Recovery<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>BLDC motors can recover and reuse energy during different operating conditions.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"43_Improved_Position_Holding\"><\/span>43.\u00a0 Improved Position Holding<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Brushless DC motors are superior at holding a fixed position under low or no load.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"44_Enhanced_Speed_Stability\"><\/span>44.\u00a0 Enhanced Speed Stability<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>With enhanced speed stability, BLDC motors also exhibit considerably more speed stability under varying loads.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"45_Integrated_Electronics\"><\/span>45.\u00a0 Integrated Electronics<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Many BLDC models come with the required integrated control electronics. This not only simplifies the design system but also reduces the cost of additional components.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"46_Reduced_Emissions\"><\/span>46.\u00a0 Reduced Emissions<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>BLDCs are highly effective in electric vehicle applications because they contribute to significantly lower emissions. You can also expect improved energy efficiency.[\/vc_column_text][vc_empty_space height=&#8221;28px&#8221;][vc_column_text]\n<h2 style=\"text-align: center;\"><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span>Conclusion<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The many advantages of brushless DC motors make it easy to see why they are the preferred electrical motor for everything from kitchen blenders to more complex robotic systems. Higher torque, better control systems, and compact size make them ideal for various commercial and industrial applications!<\/p>\n<p><strong>Help spread the word about the benefits of technology! If you\u2019ve found this helpful article, we urge you to share it with your colleagues and friends who may be searching for the perfect electric motor. <\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][vc_btn title=&#8221;Check out Assun Motor&#8217;s Range of Brushless &amp; Brushed DC Motors.&#8221; color=&#8221;danger&#8221; size=&#8221;lg&#8221; align=&#8221;center&#8221; css_animation=&#8221;bounceInUp&#8221; link=&#8221;url:https%3A%2F%2Fassunmotor.com%2Fonline-shop%2Fbrushless-coreless-motor&#8221;][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text]Since their invention in the 1960s, brushless DC (BLDC) motors have become famous for commercial and industrial applications. In addition to having a higher efficiency, there are several other brushless DC motor advantages worth highlighting. This article looks at the most common benefits of brushless DC motors over their brushed counterparts. [\/vc_column_text][vc_empty_space height=&#8221;28px&#8221;][vc_btn title=&#8221;Check out [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2459,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[52],"tags":[79],"class_list":["post-4190","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowledgebase","tag-brushless-motor"],"acf":[],"_links":{"self":[{"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/posts\/4190","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/comments?post=4190"}],"version-history":[{"count":5,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/posts\/4190\/revisions"}],"predecessor-version":[{"id":4772,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/posts\/4190\/revisions\/4772"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/media\/2459"}],"wp:attachment":[{"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/media?parent=4190"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/categories?post=4190"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/assunmotor.com\/blog\/wp-json\/wp\/v2\/tags?post=4190"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}